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» fog lights for a ae 101
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyWed Mar 27, 2024 12:39 am by jorpakko

» WTB: AE101 Levin Body Parts - front and rear
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» My 96 wagon
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» E10 corolla wagon / estate wind deflectors wanted
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» Wanted gxi/20v front bumper for e10 corolla
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» AE101 arm rest
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» Marvin the ZZE122 Wagon
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» 7AGE Blacktop
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» RARE JDM OEM PARTS
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» Te1 jumper to E1 wont flash codes
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» AE101 Crotch Vent Install
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» Ae 100 1993 Windscreen issue
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» I'M FROM MALAYSIA. HELLO COROLLA AE101/AE111 WORLDWIDE LOVERS!
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 Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD

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+13
trife96
Weazler
Skorp
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MirrorEyes
magweal
zf162gt
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sonur
17 posters
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AuthorMessage
sonur
Member
Member
sonur


Posts : 134
Reputation : 5
Join date : 2012-07-07
Age : 38

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyFri Feb 10, 2017 7:55 am

If this 3rd 7age will not live for more then a day or for a year for that matter I will toss everything 4a/7a out the window and never look back...

To day I still have my aluminum 200hp v6 engine that i was going to use as a first 4wd/rwd swap but when fitting the E250 4wd gearbox from a rav4 1998 did not fit because of the rear/center diff housing (for the driveshaft to the rear diff) on the back of the block. It missed by 7cm and the block was only 4cm away so it would never fit even after grinding away i would be grinding a hole in the block.

1MZ-FE v6 from toyota avalon 1997
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 14767010

E250 4wd gearbox from 1998 rav4 with center lockable diff
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 37968510

I have had this stuff for more then 5years now and just a year ago i found out that a lexus Rx suv has the sane engine and comes with 4wd auto transmission so i went on ebay and found a picture of the center diff to see if i could use that on my E250 gearbox and make everything fitt.

Low and be hold my savier
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 S-l22510

So yes this is now my backup plan. 200hp v6 rwd
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miib14
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Site Administrator
miib14


Posts : 7382
Reputation : 175
Join date : 2011-04-27
Age : 33
Location : Manchester

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyFri Feb 10, 2017 12:01 pm

I miss 3 days on this forum and i miss all this awesomeness

Loving everything so far... and that v6 ...

You would be the only person that i know off with a 4wd v6 corolla, i have seen 4wd corollas & I have seen 2 v6 corollas, but not a 4wd v6

I can't wait for the madness... I mean awesomeness to begin Twisted Evil
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sonur
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sonur


Posts : 134
Reputation : 5
Join date : 2012-07-07
Age : 38

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptySat Feb 11, 2017 9:38 am

Yea thanks bud

I covered this v6 stuff in my first two pages but not in details. I just gave up on it when the E250 gearbox did not fit directly and went for that 3sfe engine with 4age ecu and harness. In every aspect of the 4age and 3sfe ecu they are just the same but only the rev limit in 4age is littlebit higher. The ecu pinout was almoast identical but the engine never ran just cranked over. Couple of times it felt like it was going to run but then did not. I later found out why. I sold the engine to a friend and he rebuilt it from 3sgte parts i also sold him. When he opened the motor he saw that the headgasket had blown equally between 1-2 an 3-4. So thats why it never ran and when i thought something had to be terribly wrong inside the dizzy and even bought another to make shore it was not.

Thats when i went with the 7age idea and been a rollercoaster of engine teardown and builds for going on 3years now...
if only this v6 and E250 had made it togeather in the first place?

Back to the 7age build

Im only getting an hour a day into this crap so it is taking for ever to finish this. Im generally about a day rebuilding a motor and swapping them.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170267
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170268

Done with the exhaust side. Now the intake side
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170269
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170270

All done now getting the surface ready for boltdown
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170271

Messured the length of all the headbolts, all with in spec
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170272
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miib14
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miib14


Posts : 7382
Reputation : 175
Join date : 2011-04-27
Age : 33
Location : Manchester

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptySat Feb 11, 2017 12:00 pm

"if only this v6 and E250 had made it togeather in the first place"

but you wouldn't know all the things you do now, would you?
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sonur
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sonur


Posts : 134
Reputation : 5
Join date : 2012-07-07
Age : 38

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptySat Feb 11, 2017 3:10 pm

Well, yes i do actually. Apart from my engine hobbies at home i used to rebuild engines every day for a MMC Diesel engine company here in my country sometimes  going all over the place fixing them on the spot if i had to. I have been and still am studying mechanic engineer im just taking the school extra slow.


7age/4age
When i was around 17years old i bought a huge amount of 4age 16v engine's and stuff from ae86 along with all of the ae92 and ae95 GTi's i bought and sold for parts but kept the engines. I rounded them all up ones and if i recall right i had about 18 4age engines and then started selling them one by one. Some of them i held on to and still do. I have around 8-9 engines that are all in bids in boxes and are waiting to be rebuilt.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 60078210

Im the most 4age 16v enthusiest in my country. If i see a 4age stuff for sale i usually try to buy it. I dont know why i love them so much. They are real good on power and happy reving engines. Low on fuel and still in present day you can get parts for them.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 57493110


My fantasy was to turbocharge a stock/rebuilt 4age with low boost turbine and see how good i could get it on stock internals with everything stock and little by little start to add bits to it like injectors, fmu, fpr, walbro.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 99570011

i have read about so many turbo builds in the past and always wanted to do one. I got a little taste of it when i boosted my stock 230.000km driven 7afe engine that i swapped into my G6 4wd couple of years ago.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 94519310

It was a scrap parts turbo build using a used 12a turbine of a 1jzgtte with wastegate load spring at 6psi boost. 220cc green 3sfe stock injectors, home made tubular manifold made out of my dads extra black iron plumbing pipes and bents, 2.25" exhaust, mazda 323 turbo intercooler and pipes that i scrapped togeather from our local scrap yard...
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 94723311

Video.
I have a video of it running but cant paste the link address it was like 500words long link

That thing worked really well and i want to do it again and im really thinking about taking a step back and cool down a bit in the 7age rebuild and build everything around the engine to make it turbo befor putting it back into the blue turd. 7agte sounds so maad.
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sonur
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Member
sonur


Posts : 134
Reputation : 5
Join date : 2012-07-07
Age : 38

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptySun Feb 12, 2017 3:35 am

Headgasket copersprayed
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170273

Took couple of selfies bolting the headbolts snug
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170274

Then marking all of them
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170275

Then finished torquing them down 2x 90°
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170276

Head finally there.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170277

Camshafts in
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170278
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170279

Then just some more stuff then called it a night and went to bed
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170281
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170280

Total working hours so far, around 5.
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miib14
Site Administrator
Site Administrator
miib14


Posts : 7382
Reputation : 175
Join date : 2011-04-27
Age : 33
Location : Manchester

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptySun Feb 12, 2017 12:36 pm

Wow that awesome, tbh I think you are one of the only people I know who has that many 4age / 7age engines lol
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sonur
Member
Member
sonur


Posts : 134
Reputation : 5
Join date : 2012-07-07
Age : 38

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyMon Feb 13, 2017 6:32 am

Took the saturday off and went with the family down town to watch our Icelanding rescue team and the coast guard "rescue" our precident out of the ocean in a helicopter... jeij fun
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170283
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170282

Then checked out the search and rescue glacier offroad vehicle
We got alot of these "trucks" here
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170284

Then spent the evening chilling and netflix.

When everybody went to sleep and i went out and finished the engine
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170285

I timed the new engine in to be extra safe.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170286

Nice to have the inner camshaft timing notch for a reference when timing those camgears.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170287

Dug up my t3/t4 cast iron hedders

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170288

I have couple of these TD04. They come in so many cars. These one have a 3bolt flange on the hedders side and two of the bolts fit so i have to weld one nut for the 3rd bolt or get a new t3/t4 exhaust housing on ebay i might actually do that to make this look good.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170290
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170289

Its sitting little to high dont think its room to close the bonnet.
Might need to turn it 180°
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170291
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miib14
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miib14


Posts : 7382
Reputation : 175
Join date : 2011-04-27
Age : 33
Location : Manchester

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyMon Feb 13, 2017 7:15 am

Awesome work as always
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sonur
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Member
sonur


Posts : 134
Reputation : 5
Join date : 2012-07-07
Age : 38

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyMon Feb 13, 2017 11:22 am

Started moving stuff over from 7age nr.1 and nr.2

Waterpump and pipes
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170292

Then remembered one of them had a leak on the back of the engine where i could not see where it was coming from. Woulden you know it i found out where!
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170293

Sneaky, i actually had thrust my hand back there when it was in the car but did not feel this part dripping. So i took the other waterpump  and pipes off and used them instead
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170294
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170295

Then robed the intake of nr.1
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170296

Now stock 182cc injectors are in also some plastics and wheels
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170297

Then turned the TD04 180° and small part of the intake hit the valve cover so i took it a part and im going to grind the intake for clearence.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170298
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170101


Then remember i had another TD04 somewhere that had everything still on it like wastegate and downpipe and started looking into boxes and found it and tried it on. It also need little bit of grinding
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170299
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170100

This could turn out quite nice
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170102


Then it was time to take the new 7age out of the engine stand to make room for 7age nr.2 so i could rob the clutch assembly and E57 gearbox but had to rob the gearbox from 7age nr.1 because it had a new clutch bearring the other one did not so i ended up using everything of nr.1. But it was good that i took the gearboxes off because im going to rob the crank from nr.1 over to nr.2 to make that hole again in case the new one exsplodes...
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170103
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170104

This is getting exited
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miib14
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miib14


Posts : 7382
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Join date : 2011-04-27
Age : 33
Location : Manchester

Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyMon Feb 13, 2017 9:32 pm

I cant wait for the final result
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sonur
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sonur


Posts : 134
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Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Empty
PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyTue Feb 14, 2017 7:28 am

Then wait no more...

This is how i roll
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170105
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170106

It is extremely hard to make it fit togeather when your alone
This how i do a two men job
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170107

Finally all to geather
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170109
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170108

And over the lift and to the door and into the dolly
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170111
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170110

And into the turd
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170112
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170113

Had a problem finding the right time and finally in 6th try i found the correct spot.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170114

And now a video of thst 6th time, finally running
and in the video it kept reving to 3000rpm wich i know has something to do with a plug somewhere but i did not find it on google so i started spreying the intake for vacum leak and found a pipe thst was unplugged. Now its running 2000rpm as it should to warm up.

Tomorrow i hope to change out those turbo heddrs for the stock ones to drive the car littlebit. Maybe i will take a video but i will have to drive safe while the piston rings have to sand them selfs from the honed cylenders.
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miib14
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyTue Feb 14, 2017 8:29 am

damn bro, you work fast!
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sonur
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyTue Feb 14, 2017 12:06 pm

I don't pork around... Cool
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyTue Feb 14, 2017 11:12 pm

I can see that lol
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sonur
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyWed Feb 15, 2017 8:39 am

So the engine is leaking coolant in not one place and not from two places but three places!! I cant catch a brake with these cooland leak's. This also happent to engine nr.1 and nr.2.

I will fix them later. I had to drain the coolant from the engine. I already fixed one of the leaking hose on the back of the engine. The other two leaks are the header core inlet hose bracket bolted to the head and the god dam water pump again. I have to lift up the motor to gain room to take it out and glue the sandwitched pump togeather properly!!!! Starting to hate cooland so bad

I have not driven it yet so dont know if i everything works or not. I got fed up when i found out about the pump today and went home to figure out how to turbo the engine. Opened all of my boxes and bags trying to find what i had turbo related...

bags of hoses and retainer clamps and intercooler pipes
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170210

Found my hydro ebrake that i bought almoast a year ago just when engine nr.1 gave up, hopefully i will be able to use it this year.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170213

I had these 7mge supra 312cc injectors in the engine nr.1 when i first started driving and found out the hard way that they did not work to good, engine boged on high rpm's around 4500-5000rpm then just cut out around 6000rpm. I thought my timing was the case and for a wheek i was constantly pulling and retarding the adjustable cams and the dizzy then switched to 200cc injectors and the corolla was acreaming to 8000rpm
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170214

I also have these 4agze 365cc injectors so i think im al set regarding fuel and also the intake in these 4age's contain a extra injector for when the Tvis system kicks in it fires extra fuel into the intake!
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170215

Now figuring out how to lay the charge pipe. Im going to run with out an intercooler. Im going to be running 6psi of boost to start with i know its always better to cool the airflow and i will plum for that later. I have around 6 intercooler laying around as is but need more pipes to plum to and from them.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170216

Also found an boostgauge i did not know i had so only thing left is boost controler, new downpipe and a intake of somekind
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170217

I will need to go shopping for some downpipe material and this extra stuff later. Now i want to just make it run, stop leaking goolant and dfive it for more the a month hahaha Rolling Eyes
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyWed Feb 15, 2017 8:49 am

I know that feeling, getting so close towards the end and then something else happens lol
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyThu Feb 16, 2017 11:57 am

So i fixed the coolant leaks and fixed the waterpump then start the engine and let it run waited for it to warm up then adjusted timing to 10° ans as soon as i knew everything was running right and i was about to close the bonnet and take the drive i notice littlebit of greyish smoke coming from the back of it, opened up the bonnet again and saw this!!!!!!!

Oil burning on cyl 4. And oil bubbles coming out when running.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170218

Im telling you guys, cars will kill you on the inside little by little until there is nothing left to kill, you die! Im about to set this car on fire.
I cant catch a brake.

To morrow i will compression cheack all of the cylenders hoping it is not the piston rings, but im hoping this is just my fault putting intake valve stem seals on exhaust side and vise versa... then i need to change them all again f$ck my life. What if there is a crack in the head... lol just my luck then
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyThu Feb 16, 2017 12:09 pm

sonur wrote:

Im telling you guys, cars will kill you on the inside little by little until there is nothing left to kill, you die! Im about to set this car on fire.
I cant catch a brake.

Story of my life bro ROFL!
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Nilesh Lala
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyFri Feb 17, 2017 8:58 am

This build is leagues beyond what I understand, but from what I've read and seen this build looks badass man. I'll definitely be referring to this thread later on haha
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyFri Feb 17, 2017 11:26 am

Thanks king  im always glad i can help out others and to make others feel/see how much fun it is to build stuff.

Well this day turned out to be the best one so far

But first, the night at the same day as hell striked, i was feeling so down so i went out to check on the next mission, the real 7agte if i ever get over that oil burning face, listing down what to buy
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170221

Then at work the next day found some 32mm pipe material, from the trash, that i could use for coolant rerouting behind the injectors and to the radiator to make room for the turbine.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170222

I went to school this morning on my kawasaki and at lunch i  was going to check inside all of the autostore's for a special impacked tool to get valve retainers off the valves with out taking off the head so i could drive the corolla hopefully soon so i went on the bike to be faster around the town.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Media10

But i could not find it anywhere and no one had even seen or heard of this tool ever. But i found it on amazon and i was going to buy it and wait for it to arrive but i got it in my mind that the trouble with this oil leak burning could only be from two things, damaged piston ring when i inserted the pistons into the block or damaged valve stem seal.

So to rule either one out i could compression test the cylenders to narrow it down wich one it could be. So i went to the garage and did all cylenders, starting on nr.1 cyl.

(Picture of cylender 4)
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170220

All of them messured around 123psi and the highest of them all was cylender nr.4  so now i knew what i had to buy online and so i put the sparkplugs back in and fired up the shit box, just to feel the pain again but woulden you know it an hour later still running the whole time not a single oil smoke/burn/smell/bubble's came from the head scratch laugh

So i finally took it for a spin around the block. Did not have the car registered but to hell with that. I had to be sure that this oil burning was over for good. And it seams to be gone. Have no idea how why?

First testdrive
https://youtu.be/1H1sTLcWGTY


One happy guy writing this post, now finally that ebrake is going in
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170223
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptySat Feb 18, 2017 12:06 pm

I went to the shop to buy fittings for the ebrake to day
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170224

Then went to my storage garage and picked up couble of boxes with mostly toyota coolant hoses in it
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170225

And rouited the coolant pipes to the back of the valve covers
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170226

Not 100% done, have to fit it into the car to cut to final length
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170227

Grinded the charge part of the turbine
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170228

Then picked up my 18" wheels will fit new tires on them soon but cant put them under yet, my left front fender is smashed hace to buy another one then fit the 18"
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170229
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170230

Hope you enjoy
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyMon Feb 20, 2017 12:25 am

Looking awesome as always bro
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyTue Feb 21, 2017 11:25 am

Thanks toybro

Yea, im super relaxed right now, just finally happy that its running again. But im letting it sit for couple of days befor getting the number plates.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170231

I just dont whant to drive it much on bald tiers so i bought these 15" under e30 bmw i found online
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170232
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170233

The same day i did the first testdrive in the blue turd i got a super fixing power and started fixing alot of cars i had and ny friends cars.

Fwd wagon 4afe ae100 "rat rod project" fixing in a new timing belt
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170234
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170236
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170235

Towing my other friend ae100 hatch home with no brakes, they gave up when he was going through smog hahaha, the smog guy had to help him get the corolla out of the shop and put a banned sticker on his registration. Talk about luck, he has been driving it for a year and the brakes give up going through smog!
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170237

I might end up fixing his brakes also next wheekend...

Then i bought a "flip" corolla, to fix and sell.
Ae111 facelift 3zzfe 1.6l with the one and only bad rep gearbox main bearring rattle so i dug up my 4age ae92 fwd gearbox and im swapping internals over or i might just swap bellhousing's.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 Screen10
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170238
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170240

Those ballbearings are trying to leave the party
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170239

About the Turbo setup, im trying to find the right fitting for the oil feed to turbo and a nice sandwitch fitting for the return line from turbo, so i will need to drill the aluminum top half of the oil pan for that.

Hopefully next time i post there will be alot of new good stuff
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PostSubject: Re: Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD   Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 EmptyThu Feb 23, 2017 10:35 am

So. . .

It started snowing. Even more now while im posting, took this photo this morning, so im really thinking about pluggin the front axles back in to make it 4wd again and drive it.
Im getting stuck on my daily chrysler voyager 2004 everywhere.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170246

I found a good spot for the hydro ebrake, i just love how it sits
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170243
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170244

I will probably mark the holes and weld bolts upside down and stick the ebrake on top of them then use nuts to thigning down.
Or i will cut a metal plate and weld it into the floor and bolt it to that.
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170245

Then i test fitted the td04. I have grind littlebit more
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170248
Just another corolla - DIY Caterham frame 7age and ´93 Liftback RWD - Page 7 20170247

Number plates tomorrow hopefully
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