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AE101 Owners Club is a group of 7th gen Corolla enthusiasts from all over the world. If you're a fellow enthusiast, then join us today!
 
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» AE101 4AGZE Muffler and exhaust pipe
Corolla BEAMS conversion - Page 9 EmptyMon Oct 21, 2024 5:52 pm by ramon

» fog lights for a ae 101
Corolla BEAMS conversion - Page 9 EmptyWed Mar 27, 2024 12:39 am by jorpakko

» WTB: AE101 Levin Body Parts - front and rear
Corolla BEAMS conversion - Page 9 EmptyMon Aug 21, 2023 2:26 am by motorsportbd

» My 96 wagon
Corolla BEAMS conversion - Page 9 EmptyMon May 15, 2023 6:13 am by emmet.harten3

» E10 corolla wagon / estate wind deflectors wanted
Corolla BEAMS conversion - Page 9 EmptyMon May 15, 2023 5:32 am by emmet.harten3

» wind deflectors for e10 estate / bz touring top spoiler
Corolla BEAMS conversion - Page 9 EmptyMon May 15, 2023 5:30 am by emmet.harten3

» genuine oem moulded Mud flaps
Corolla BEAMS conversion - Page 9 EmptyMon May 15, 2023 5:29 am by emmet.harten3

» Wanted gxi/20v front bumper for e10 corolla
Corolla BEAMS conversion - Page 9 EmptySat Feb 11, 2023 2:08 am by emmet.harten3

» AE101 arm rest
Corolla BEAMS conversion - Page 9 EmptySat Feb 11, 2023 1:30 am by emmet.harten3

» Marvin the ZZE122 Wagon
Corolla BEAMS conversion - Page 9 EmptySun Feb 05, 2023 1:53 pm by gold94corolla

» 7AGE Blacktop
Corolla BEAMS conversion - Page 9 EmptyFri Jan 20, 2023 1:49 pm by gold94corolla

» RARE JDM OEM PARTS
Corolla BEAMS conversion - Page 9 EmptyThu Dec 29, 2022 7:47 am by prnguy

» Te1 jumper to E1 wont flash codes
Corolla BEAMS conversion - Page 9 EmptySun Sep 04, 2022 1:44 pm by kaitaiya

» AE101 Crotch Vent Install
Corolla BEAMS conversion - Page 9 EmptySat Sep 03, 2022 12:36 pm by gold94corolla

» Ae 100 1993 Windscreen issue
Corolla BEAMS conversion - Page 9 EmptyFri Jul 22, 2022 3:15 pm by Yunmiliautoparts

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RedTune
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:00 am

S54 20 spline
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miib14
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:03 am

ok cool
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:05 am

the E56 is 21 spline, just make sure to count the splines before getting a clutch. i got mine from here -> http://www.importcarparts.co.uk/parts.asp?cat=89&sub=1352&sec=1554 just scroll down the page and youl see it. 133EURO including vat and delivery, or £113 sterling Wink
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:06 am

nice one.. il get the standard s54 too, the e56 is an lsd box
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:09 am

Ahh, who needs lsd any ways haha
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miib14
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:10 am

lol Twisted Evil
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miib14
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:11 am

im starting mine hopefully next tuesday... just on the look out for a 3sfe avensis mount...

wana see you fit yours and let me know if it fits ok with those mounts lol
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:13 am

where are you, the uk?
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miib14
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:13 am

manchester
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RedTune
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:15 am

okay, did you try ebay, i saw some on there not too long ago.
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miib14
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:16 am

yeah my local scrapyard may have one in sooon
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RedTune
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:17 am

Cool
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miib14
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:18 am

when you hoping to try to retrofit your engine?
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RedTune
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:40 am

hopefully after this weekend
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySat Oct 29, 2011 11:41 am

ok cool, will be good to see if you/me will hit any problems with getting engine in
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySun Oct 30, 2011 11:10 am

Anyone know where i can get a clutch alignment tool handy? or if not, what does everyone else use. I was thinking the end of a broom handle! Wink
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptySun Oct 30, 2011 8:01 pm

ebay?
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PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyMon Oct 31, 2011 9:55 am

I used a broom handle hahaha Wink

Got the release bearing, flywheel and clutch put on today!! It was pretty easy to do, just worried that the clutch is aligned properly.

Gearbox with old release bearing.
Corolla BEAMS conversion - Page 9 P1070029

New release bearing.
Corolla BEAMS conversion - Page 9 P1070030

Old release bearing, just clips off Wink
Corolla BEAMS conversion - Page 9 P1070031

Gearbox shaft without release bearing.
Corolla BEAMS conversion - Page 9 P1070032

Gave it a clean!! Also used a can of compressed air to blow all the dirt away! That's good think'n that is :thum:
Corolla BEAMS conversion - Page 9 P1070033
Corolla BEAMS conversion - Page 9 P1070069

The release bearing goes on easy. This is a picture of the underneath, easier to get the bottom clip in first, then the top.
Corolla BEAMS conversion - Page 9 P1070034

Top clip.
Corolla BEAMS conversion - Page 9 P1070035

New release bearing on :Very Happy:
Corolla BEAMS conversion - Page 9 P1070036

Next, the clutch. Grease up the gearbox shaft first with the small tube of grease that comes with it, turning the shaft as you go.
Corolla BEAMS conversion - Page 9 P1070037
Corolla BEAMS conversion - Page 9 P1070038

Fit the pedal and slide it back and fourth to grease the inside of the
pedal hole where the shaft goes, then wipe off any excess grease.
Corolla BEAMS conversion - Page 9 P1070039
Corolla BEAMS conversion - Page 9 P1070040

Then take it back off and its ready to be put onto the clutch.

Flywheel. I gave it a good clean first with de-greaser, and did the bolts too.
Corolla BEAMS conversion - Page 9 P1070041

De-greaser.
Corolla BEAMS conversion - Page 9 P1070042
Corolla BEAMS conversion - Page 9 P1070043

Blasted some dirt and dust away from the engine using the compressed air as i was waiting for the de-greaser to work.
Corolla BEAMS conversion - Page 9 P1070044

Cleaned up the flywheel.
Corolla BEAMS conversion - Page 9 P1070045

Can't see the difference much in the photo, but now when i pick it up, my fingers don't get dirty!! :thum:
Corolla BEAMS conversion - Page 9 P1070046

Cleaned up the bolts too.
Corolla BEAMS conversion - Page 9 P1070047

Fitted the flywheel and bolted it on!
Corolla BEAMS conversion - Page 9 P1070048
Corolla BEAMS conversion - Page 9 P1070051

Now the clutch!!

Pressure plate.
Corolla BEAMS conversion - Page 9 P1070052

Pressure plate with pedal in it. The pedal has "TM side" written on one side so you know which way round it goes. I worried about that for about 5 minutes until i saw it written haha!
Corolla BEAMS conversion - Page 9 P1070053

Used part of a trolly jack as an alignment tool with masking tape wrapped around it to make it thicker.
Corolla BEAMS conversion - Page 9 P1070054

Fitted the clutch onto the flywheel by lining up the 3 metal pins on the flywheel, then after finding out the trolly jack piece was useless, i used a broom handle! :redface: Then screwed in the bolts and tightened them diagonally.
Corolla BEAMS conversion - Page 9 P1070055

...and done!! :Very Happy:
Corolla BEAMS conversion - Page 9 P1070059

Not sure if its completely aligned properly as there was a small bit of play using the broom handle as an alignment tool, so took a few picks as much in line as i could with the camera and clutch, the shadows and angles are throwing me off. Opinions anyone??
Corolla BEAMS conversion - Page 9 P1070058
Corolla BEAMS conversion - Page 9 P1070064
Corolla BEAMS conversion - Page 9 P1070065
Corolla BEAMS conversion - Page 9 P1070066

Also, a friend has an SSIII BEAMS, so i had an opportunity to take some pics of the engine bay for reference Wink

Corolla BEAMS conversion - Page 9 P1060855
Corolla BEAMS conversion - Page 9 P1060856
Corolla BEAMS conversion - Page 9 P1060857
Corolla BEAMS conversion - Page 9 P1060858
Corolla BEAMS conversion - Page 9 P1060859
Corolla BEAMS conversion - Page 9 P1060860
Corolla BEAMS conversion - Page 9 P1060861

More updates soon. Off to the scrap yard during the week for more bits. Happy Halloween :thum:
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miib14
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyMon Oct 31, 2011 10:10 am

nice work there pal
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RedTune
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyMon Oct 31, 2011 10:19 am

Thanks mate Wink
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miib14
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyMon Oct 31, 2011 10:22 am

cant wait for mine to begin....
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyFri Nov 04, 2011 9:30 am

I was about to start giving the engine bay a clean today and work around the engine. I started taking bits out like the window washer reservoir and the ps pump reservoir, the timing belt side mount. Then i took off the air intake on the 1.3 engine, then decided i was sick of looking at the old engine still in the engine bay, and that it was coming out today, in pieces if necessary haha.

Disconnected the window washer and ps pump reservoir, unbolted them and took them out. Then took out the engine mount.
Corolla BEAMS conversion - Page 9 P1070075
Corolla BEAMS conversion - Page 9 P1070076

A couple of the bolts holding the ps pump to the chassi, broke off! I'll have to drill them out.
Corolla BEAMS conversion - Page 9 P1070077
Corolla BEAMS conversion - Page 9 P1070078

Here i had a chance to fit the rav4 mount to see if it fits. I noticed the holes don't line up 100%. One side is off just a few millimeters, so some work will have to be done to that mount. Also the gear box side mount (avensis) will have to have some work done to it too, but more on that later with pictures. Today i focused on getting the engine bay clear.
Corolla BEAMS conversion - Page 9 P1070079

I decided to take off the air intake...
Corolla BEAMS conversion - Page 9 P1070080
Corolla BEAMS conversion - Page 9 P1070081

Then the full engine loom, all labeled off course Wink
Corolla BEAMS conversion - Page 9 P1070082
Corolla BEAMS conversion - Page 9 P1070083

Then to make life easier for myself, i took the gearbox off Wink 7 bolts around the gearbox, and 1 underneath it (Cool.
Corolla BEAMS conversion - Page 9 P1070084

Used a crow bar to wedge it free from the engine...
Corolla BEAMS conversion - Page 9 P1070085
Corolla BEAMS conversion - Page 9 P1070086

Wiggled it free from the engine, (This is where my two arms came in really handy!! :thum: )
Corolla BEAMS conversion - Page 9 P1070087

And again, this rear mount caused some wiggle problems, as it hoped back into the hole on the cross member, so pryed that free, then jacked up the car on the gearbox side, and dragged it out...
Corolla BEAMS conversion - Page 9 P1070088
Corolla BEAMS conversion - Page 9 P1070089

Engine bay, minus one gearbox :Very Happy:
Corolla BEAMS conversion - Page 9 P1070090

Now the engine. with the car still jacked up on the gearbox side. I unbolted some bits and pieces like the ps pump bracket on the front of the engine because i planned to lay the engine flat on the exhaust manifold side (front) so its not as high, then drag it out the gearbox side.
First, i wiggled the engine off the crate it was sitting on, to minimize height...
Corolla BEAMS conversion - Page 9 P1070091

Then pulled the crate out...
Corolla BEAMS conversion - Page 9 P1070092

Some shots from above,
Corolla BEAMS conversion - Page 9 P1070093
Corolla BEAMS conversion - Page 9 P1070094

I put down a work mat and and tilted the engine forward onto it...
Corolla BEAMS conversion - Page 9 P1070096
Corolla BEAMS conversion - Page 9 P1070097

The alternator is still on the engine, couldn't get at one off the bolts when it was in the engine bay, and one of them are pretty worn so i left it on, but if anyone is getting an engine out the "have no mercy" way, i recommend taking the alternator off, because the top bolt where the wires screw on got caught on the front of the corolla chassi and wouldn't let go like it was frigg'n fighting me for the engine haha 🤔 . But if you can jack the car up hire, then theres no need to worry about it. I had the car up as high as the trolly jack would go, and a car stand beside it in case it dropped slightly!!! So, out came the engine at last 🆒

...and just in time too. I had just pulled it out when it started pissing!! Threw a cover over it and had a break cheers
Corolla BEAMS conversion - Page 9 P1070098

Some shots when the rain stopped.
Corolla BEAMS conversion - Page 9 P1070099

I then dragged it to the side of the house onto a crate with the gearbox and air intake and covered it up with a weather sheet. If anyones looking to buy a precfectly working 1.3 xli gearbox, starter, air intake, exhaust manifold, ps pump, alternator and one 4efe engine (that needs piston rings)...pm me!! Also have the drive shafts, rad and other bits.
Corolla BEAMS conversion - Page 9 P1070100

Empty engine bay. Im going to clean the whole thing and put the rad and charcoal filter in.
Corolla BEAMS conversion - Page 9 P1070101

Took out the old charcoal filter, ready for the new one.
Corolla BEAMS conversion - Page 9 P1070102
Corolla BEAMS conversion - Page 9 P1070103
Corolla BEAMS conversion - Page 9 P1070104

Then i gave the engine cradle a good clean and called it a day.
Corolla BEAMS conversion - Page 9 P1070105

I have some bits to get from the scrapyard,and also i want to have those engine mounts ready to go too, so that when i hire the engine cradle i can get it fitted in one day :thum: More updates soon!! :Very Happy:
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyFri Nov 04, 2011 9:59 am

wow nice work mate... did you get pics of the avensis mount and rav4 mount?
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyFri Nov 04, 2011 10:26 am

No. il do all that another time.
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Corolla BEAMS conversion - Page 9 Empty
PostSubject: Re: Corolla BEAMS conversion   Corolla BEAMS conversion - Page 9 EmptyFri Nov 04, 2011 10:37 am

ok cool, im picking my conversion bits hopefully tomorow
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